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82862386 Volvo Front Beam | Hybrid Load-Bearing Platform
82862386 Volvo Front Beam
Specifically engineered for Volvo FH4 series trucks, the 82862386 Volvo Front Beam (82862386, 82862153) forms the structural backbone of front-end assemblies. The hybrid PLASTIC/IRON construction combines 2.5mm reinforced polymer sections with laser-cut steel reinforcement plates, achieving optimal weight distribution at 5.74kg. Precision-molded mounting points maintain ±0.25mm positional accuracy for seamless integration with original Volvo chassis components. The corrosion-resistant surface treatment withstands 1,500+ hours of salt spray testing, while the modular design allows partial section replacement through standardized fastening systems.
Modular Assembly System
Designed for 2015-2025 Volvo FH4 models, this structural component integrates with 82402770 covers and 82709139 beams through standardized interfaces. The pre-drilled mounting patterns accept original 60113395 flange nuts without modification, while the integrated sealing channels accommodate 84474842 strips. Three-stage alignment guides ensure proper positioning of 82423380 rods within 0.5° angular tolerance. The universal clip system simplifies installation of 82601284 front seals and 8142340 rings, maintaining factory-specified compression ratios. All contact surfaces feature anti-corrosion plating compatible with Volvo's OEM fasteners.
Material Composition
- ▶ PA6-GF30 reinforced polymer sections
- ▶ Cold-rolled steel reinforcement plates
- ▶ Zinc-nickel alloy coated fastening points
Installation Features
- ▶ Pre-aligned mounting bushings
- ▶ Laser-etched positioning marks
- ▶ Tool-less accessory clip system
Structural Specifications
| Load Capacity | 1,850kg vertical / 420Nm torsional |
| Temperature Range | -40°C to +120°C operational |
The multi-chamber design distributes impact forces across six structural zones, while the vibration-damped polymer inserts reduce high-frequency oscillations by 62%. Precision-cast locating pins maintain alignment with 82401995 covers within 0.2mm tolerance. The integrated drainage channels prevent moisture accumulation behind 8142342 gaskets, and the anti-abrasion surface coating maintains structural integrity through 500,000km service intervals. All accessory interfaces match Volvo's VOSS 264 connection standards for leak-proof sealing.
Compatible with Volvo FH4 trucks using components 82862386, 84474852, 82709144, 82401957, 21676176, 994848, 992460
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